Amplitude Adjuster


Overview


Vertical Amplitude Adjuster Terminology

A rosette's amplitude is the measure of the movement that the rosette imparts upon the spindle. At times, that amplitude may be too great or too small for what the artist wants to achieve. These include:

  • an amplitude of 0.070" may be fine for a bowl, but that would be mountainous on a pen.
  • that same amplitude may be too small for a collar on a larger form.

An Amplitude Adjuster is used to reduce or increase the amplitude of the Rosette. (Reducing the amplitude is the most common use; it is rare to increase it.)

So, the amplitude adjuster extends the capabilities for a given rosette. For example, if you use an amplitude adjuster, then you will not have to buy a new 24-lobe rosette with a different amplitude for each operation, when you only want to adjust the amplitude.

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Additional pictures of this device

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Examples of work produced with this device

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Examples of this device in use

The amplitude adjuster I made for my MDF rose engine lathe is outlined on this web page link.

This video below shows it in action.

The amplitude adjuster which Al Collins implemented on his , is a horizontal amplitude adjuster (using a design from Fred Armbruster). The video on that web page shows well how this works.

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Usage Notes

There are two types of amplitude adjusters : horizontal and vertical. The horizontal one is simpler, but cannot be easily implemented on an MDF Rose Engine due to space constraints, among other reasons. The concepts below apply to that one.


Vertical Amplitude Adjustment

The chart to the right shows the effects Tom Johanson measured on his vertical amplitude adjuster.

  • Y axis - the vertical distance (in inches) that the amplitude adjuster Rubber (the green part above) is positioned from the spindle axis. In this case, a movement above the spindle axis is a positive number; below is a negative number.
    • Positive (+) numbers are distances above the spindle axis, away from the headstock pivot point.
    • Zero is positioning the amplitude adjuster Rubber at the spindle axis. At this point, there is no amplitude adjustment (e.g., 100%).
    • Negative (-) numbers are distances below the spindle axis, towards the headstock pivot point.
  • X axis - the effective amplitude (as a % of the rosette's amplitude)

Tom's amplitude adjuster is based on a slightly different design than the one I built, but the curve is the same. You can notice that the amplitude adjustment is not a straight line; rather, it is curved.

The math used to calculate amplitude adjustment is below if you want to understand it. If you do not want to do the math, here is a calculator which I use to get me close enough.

But, if you need to be very accurate, use a Dial Indicator to set the desired amplitude.


 

Ray Simmons noted that a rubber with a large radius effectively works as an amplitude adjuster by smoothing out the ups and down of the lobes.

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How it works

An amplitude adjuster is a lever. By adjusting the pivot point (fulcrum), the effect of the rosette is amplified (usually in a negative way).

Vertical Amplitude Adjusters with Vertical AA Rubber Movement

The calculation for how the length of each of these segments of the lever's arms changes the movement is:

or


 

Based on those equations, the AA Lever Arm must not be at the axis of the headstock's rotation (i.e., the AA Lever Arm Length ≠ Headstock Lever Arm Length).

Vertical Amplitude Adjusters with Horizontal AA Rubber Movement

Jean-Claude Charpignon developed this type of AA for his fixed tool machine.

(Still working on the math for this one ...)

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Notes on making one

The pivot point for the amplitude adjuster's lever arm must not be the axis of rotation for the headstock.

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More Information

Published Articles

  • Amplitude Adjusters by Al Collins. Al explains the history of amplitude adjusters and how they work, then surveys the current crop of these very useful rose engine accessories.
    Ornamental Turners International Newsletter, Volume 27, No. 1 - May, 2020, pg. 16
  • Amplitude Adjuster for an MDF Rose Engine by Rich Colvin.
    Ornamental Turners International Newsletter, Volume 26, No. 2 - Winter, 2019, pg. 23

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Disclaimer: eMail comments to me at OTBookOfKnowledge @ Gmail.com. The process of woodturning involves the use of tools, machinery and materials which could cause injury or be a health hazard unless proper precautions are taken, including the wearing of appropriate protective equipment.